Fe-based composited cores for single-phase transformers fabricated with high-induction amorphous material

A composite-structured, high-induction, double-layered soft magnetic composite core (SMC) comprised of magnetic amorphous HB1-M, HB1, and SA1 materials was developed. A finite element analysis simulated results for the magnetic loss and magnetic flux density for three types of amorphous cores are quite different from findings for traditional magnetic core structures, such as laminated silicon steel, because the magnetostriction and permeability properties of composite-laminated no-cutting structures can be restrained. The SMC structure showed interesting results for magnetic loss, magnetic flux lines, core vibration, and sound level. The main advantage of transformers assembled with composited-cores of SA1 and HB1 over a higher-induction core single-phase transformer is the significant reduction of magnetic loss. However, the SA1 and HB1 composite core also showed worse results in terms of vibration and sound level because the magnetostriction and magnetic flux density in the core distribution are not quite identical to the results for other core types.